SPA "ELECTROMASH"

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DEVELOPMENT OF DESIGN DOCUMENTATION

Our specialists are ready to develop design documentation of analogues of parts and units of hydro generator, hydraulic turbine and hydro seal equipment - production of TurboAtom, UETM, Silovye mashiny and other manufacturer plants. In addition, we are ready to perform design work on the modernization and reconstruction of these nodes.
  • The cost and timing of the work are calculated based on the application.

The development of design documentation is the initial process of any product, which requires compliance with many requirements and regulations.

STAGES OF DEVELOPMENT


  • Preparation of a technical proposal; 
  • Development of conceptual design; 
  • Coordination of the project with the customer; 
  • Development of working documentation of any complexity according to GOST; 
  • Development of 3D models and assemblies; 
  • Carrying out strength calculations; 
  • Designer supervision during manufacturing. 
Our specialists are ready to perform all design work in accordance with the rules of the Unified system for design documentation within the period agreed with the Customer.

RENOVATION AND MODERNIZATION

  • Transfer of the hydrogenerator thrust bearing from a hydraulic support to a rigid one;
  • Replacement of the active part of the stator, namely the stator winding, using class F insulation, which allows increasing the conductor cross-section and reducing the insulation thickness. This modernization makes it possible to increase the capacity of the hydraulic unit by 10-15%;
  • Reconstruction of the disc gate. 


CATALOG OF COMPLETED PROJECTS
No. Product name Manufacturer's drawing designation Analog drawing designation Station
1 K3 piston rings 3-ГТ136506 ТКС-1061 Irganay HPP
2  Bolt 3-ГТ131642 ТКС-1277 Irganay HPP
3 Valve 2-ГТ135968 ТКС-1075 Irganay HPP
4 Oil cooler 1-ГТ 136062 ТКС-1280 Irganay HPP
5 Sealing sector 3-ГТ 135956 ТКС-1029 Irganay HPP
6 Sealing sector 3-ГТ 135957 ТКС-1029 Irganay HPP
7 Sealing sector 3-ГТ 135958 ТКС-1030 Irganay HPP
8 Sealing sector 3-ГТ 135959 ТКС-1030 Irganay HPP
9 Sector 3-ГТ 135962 ТКС-1028 Irganay HPP
10 End gasket 4-ГТ 131314-02 ТКС-1031-02 Irganay HPP
11 End gasket 4-ГТ 131314-03 ТКС-1031-03 Irganay HPP
12 Shear finger 3-ГТ 136216 ТКС-1026 Irganay HPP
13 Collar 4-ГТ 135877-01 ТКС-1033-01 Irganay HPP
14 Collar 3-ГТ 114226 ТКС-1032 Miatli HPP
15 Vacuum break valve ГТН 300/3 ТКС-1034 Miatli HPP
16 Piston ring 3-ГТ 79745 ТКС-1062 Miatli HPP
17 Piston ring 3-ГТ 136506 ТКС-1061 ChirYurt HPP-1
18  Shear finger 3-ГТ 134803 ТКС-1024 Gergebil HPP
19 Shear finger З-ГТ 149913-02 ТКС-1025-02 Gunib HPP
20 Shear finger 4-ГТ 11776 ТКС-1027 ChirYurt HPP-2
21 Servo motor 1-ГТ 135970 ТКС-1069 Irganay HPP
22 Brake cuff 8БП.373.017 ЛКПД.8.105 Gergebil HPP
23  Air cooler 6БП.392.322 Gunib HPP
24 Stator coil Item 4 5БП.670.536 ЛКПД.5.025 Gunib HPP
25 Upper slot wedge 48БП.783.854  Gunib HPP
26 Middle slot wedge 8БП.783.855  Gunib HPP
27 Lower slot wedge 8БП.783.856  Gunib HPP
28 Pad Item 38 5БП.670.536  Gunib HPP
29 Spacing block Item 34 5БП.670.536  Gergebil HPP
30 Spacing block Item 35 5БП.670.536  Gunib HPP
31 Spacing block Item 36 5БП.670.536  Gunib HPP
32 Spacing block Item 37 5БП.670.536  Gunib HPP
33 Brake shoe 8БП.045.058 ЛКПД.8.103 Gunib HPP
34 Upper fan wing 8БП.437.295 ЛКПД.8.015 Gunib HPP
35 Lower fan wing 8БП.437.296 ЛКПД.8.016 Gunib HPP
36 Brake cuff 8БП.373.017 ЛКПД.8.104 Gunib HPP
37  Submersible wire oil cooler 6БП.392.265 ЛКПД.5.100 Gunib HPP
38 Lift oil pump oil cooler 6БП.392.264 ЛКПД.5.099 Gunib HPP
39 Gasket Item 26 5БП.670.536 Gunib HPP
40 Gasket Item 27 5БП.670.536 Gunib HPP
41 Gasket Item 28 5БП.670.536  Gunib HPP
42 Gasket Item 29 5БП.670.536 Gunib HPP
43 Gasket Item 30 5БП.670.536 Gunib HPP
44 Gasket Item 31 5БП.670.536 Gunib HPP
45 Gasket Item 32 5БП.670.536 Gunib HPP
46 Gasket Item 33 5БП.670.536 Gunib HPP
47 Gasket Item 39 5БП.670.536 Gunib HPP
48 Gasket Item 40 5БП.670.536 Gunib HPP
49 Thrust segment 5БП.195.048 ЛКПД.5.056 Gunib HPP
50 Bearing segment 5БП.192.836 ЛКПД.5.192.001 Gunib HPP
51 Clamp 7БП.245.223 Gunib HPP
52  Upper insulating washer 8БП.716.251 Gunib HPP
53 Upper insulating washer 8БП.716.251-01 Gunib HPP
54 Lower insulating washer 5БП.710.355-01 Gunib HPP
55 Lower insulating washer 5БП.710.355 Gunib HPP
56 Damper tire 8БП.593.297 Gunib HPP
57 Brake shoe ЛКПД.8.103 Gunib HPP
58 Supporting bolt of the thrust bearing segment 5БП.851.185 Gelbakh HPP
59 Brake shoe 8БП.045.058  ЛКПД.8.103 Gelbakh HPP
60 Brake cuff 8БП.373.092 ЛКПД.8.104 Gelbakh HPP
61 Thrust segment support 8БП.043.770 Gelbakh HPP
62 Generator bearing segment 5БП.262.122  ЛКПД.5.195.244 Gelbakh HPP
63 Generator bearing segment 5БП.195.096 ЛКПД.5.195.125 Gelbakh HPP
64 Thrust segment 5БП.195.094 ЛКПД.5.059 Gelbakh HPP
65 Pilot bearing segment collet 8БП.118.049 7Е.14.022 Gelbakh HPP
66 Pole coil (left-hand winding) 5БП.630.542 СБ ЛКПД.5.526.024 Gelbakh HPP
67 Pole coil (right-hand winding) 5БП.630.542 СБ ЛКПД.5.526.024-01 Gelbakh HPP
68 Slot wedge 8БП.783.867, 8БП.783.868, 8БП.783.869 Gelbakh HPP
69 Pole wedge 8БП.102.326 Gelbakh HPP
70 Bar 7БП.260.090-01 Gelbakh HPP
71 Semiring 5БП.195.083 Gelbakh HPP
72 Insulation gasket (left-hand winding) 5БП.630.542 поз.10, 11, 12, 13, 14, 15, 16 ЛКПД.5.630.107 Gelbakh HPP
73 Insulation gasket (right-hand winding) 5БП.630.542 поз.10, 11, 12, 13, 14, 15, 16 ЛКПД.5.630.107 Gelbakh HPP
74  Brush ЭГ-14 25х32х40 Gelbakh HPP
75 Brake shoe 8БС.045.004 ЛКПД.8.100 Miatli HPP
76 Air cooler 6БП.392.018 6БП.392.018 Chiryurt HPP-1
78 Slot wedge 8БП.783.125, 8БП.783.126, 8БП.783.127, 8БП.783.128, 8БП.783.129 Chiryurt HPP-1
79 Brake shoe 5С-6024 ЛКПД.8.101 Chiryurt HPP-1
80 Metal cooling paddle 8БП.783287 ТН.11340-0 Chiryurt HPP-1
81 Brake cuff 5С-7863 ЛКПД.8.102 Chiryurt HPP-1
82 Oil cooler 6БП.392.019 ЛКПД.6.392.082 Chiryurt HPP-1
83 Brake shoes set 5с-6024 ЛКПД.8.101 Chiryurt HPP-1
84 Brake shoe 5С-6024 ЛКПД.8.101 ChirYurt HPP-2
85 Brake cuff 8БП.373.085, ЛКПД.373.117 ЛКПД.8.102 ChirYurt HPP-2
86 Thrust segment 5БП.269.028 ЛКПД.5.062 ChirYurt HPP-2
87 Generator bearing segment 5БП.269.034 ЛКПД.5.076 ChirYurt HPP-2
88 Brush ЭГ-4 20х32х64 Gergebil HPP
89 Brush holder 5БС.112.117-01, ДГ 20х32 Gergebil HPP
90 Pole coil 5БП.526.712 Gunib HPP
91 Pole coil 5БП.526.712-01 Gunib HPP
92  Pole wedge 8БП.102.294 Gunib HPP
93 Pole wedge 8БП.102.294-01 Gunib HPP
94 Brush ЭГ-4 25х32х60 Gunib HPP
95 Brush holder 5БС.112.117-06, ДГ 25х32 Gunib HPP
96 Brush ЭГ-4 25х32х60 Irganay HPP
97 Brush ЭГ-4 (20х32х64) Miatli HPP
98 Pole wedges 5М-5405 Chiryurt HPP-1
99 Brush ЭГ-14 25*30*40 Chiryurt HPP-1
100 Slot wedge 8БП.783287, 8БП.783288, 8БП.783289 ChirYurt HPP-2
101  Pole wedges 5М-4363 ChirYurt HPP-2
102 Lower collar 2290790 Aushiger HPP
103 Upper collar 2290788 Aushiger HPP
104 Cuff 2236268 Aushiger HPP
105 Facing 2236278 Aushiger HPP
106 Shear finger 2236274 Aushiger HPP
107 Lower collar ЛКПД.8.080 Aushiger HPP
108 Upper collar ЛКПД.8.080-01 Aushiger HPP
109 Thrust segment 5ЕР.195.110 СБ ЛКПД.5.040 Sengileevskaya HPP
110 Shearing bolt 3-ГТ 137224 Sengileevskaya HPP
111 Thrust segment 5.192.352-02 СБ ЛКПД.5.050 Kuban HPP-4
112 Support tray 5С-7487 Egorlyk HPP
113 Bar 8БС.152.317 Bratsk HPP
114 Upper rod 5БС.540.792-01 ЛКПД.5.092 Bratsk HPP
115 Upper rod on the jumper 5БС.540.792-05 ЛКПД.5.092 Bratsk HPP
116 Upper straight rod 5БС.540.792-06 ЛКПД.5.092 Bratsk HPP
117 Rectangular washer 8БС.951.098 Bratsk HPP
118 Lock washer 8БС.951.014 Bratsk HPP
119 Dowel 8БС.970.061 Bratsk HPP
120 Pole wedge 8БП.194.937 Zagorskaya PSPP
121 Pole wedge 8БП.194.937-01 Zagorskaya PSPP
122  Slot wedge 8БП.783.682 ЛКПД.8.067 Zagorskaya PSPP
123 Slot wedge 8БП.783.683 ЛКПД.8.068 Zagorskaya PSPP 
124 Rubberized sector 32.32.891.05.02-0 СБ ЛКПД.5.116 Kama HPP
125 Rubberized sector 32.32.891.05.02-0 СБ ЛКПД.5.116 Kama HPP
126 Rotor rotation device for a hydraulic unit ЛКПД.5.093 Zhiguli HPP
127 Upper labyrinth ring 2232361 СБ ЛКПД.5.160 Aushiger HPP
128 Lower labyrinth ring 2232362 СБ ЛКПД.5.164 Aushiger HPP
129 Upper collar Г-2135224 ЛКПД.8.208 Cheboksary HPP
 130 Lower collar Г-2135229 ЛКПД.8.207 Cheboksary HPP
131 Stand (press) to calibrate the thrust bearing pallet ЛКПД.5.169 Saratov HPP
132 Bearing segment HPP-2 5БП.263.093 5БП.263.093 (ЛКПД.5.269)
133 Bearing segment HPP-4 5БП.263.105 (5БП.263.105) ЛКПД.5.270
134  Bearing segment 5ФА 263.021 СБ (5ФА 263.021 СБ) ЛКПД.5.260 Svistukhinskaya HPP
135 Shearing bolt 3-ГТ 137224 Svistukhinskaya HPP
136 Slot wedge 8БП.783.684 ЛКПД.8.335 Zagorskaya PSPP
137 Slot wedge 8БП.783.682 ЛКПД.8.067 Zagorskaya PSPP
138 Slot wedge 8БП.783.683 ЛКПД.8.068 Zagorskaya PSPP
139 Pole wedge 8БП.194.937 Zagorskaya PSPP
140 Pole wedge 8БП.194.937-01 Zagorskaya PSPP
141 Tire 8БП.538.294  ЛКПД.8.363 Zagorskaya PSPP
142  Tire 8БП.538.294-01 ЛКПД.8.363-01 Zagorskaya PSPP
143 Tire 8БП.538.294-02 ЛКПД.8.363-02 Zagorskaya PSPP
144 Tire 8БП.538.294-03 ЛКПД.8.363-03 Zagorskaya PSPP
145 Upper rotating labyrinth seal ring 2304472 ЛКПД.5.332 Baksan HPP
146 Upper stationary labyrinth seal ring 2309708 ЛКПД.8.323 Baksan HPP
147 Lower stationary labyrinth seal ring 2309641 СБ ЛКПД.5.324 Baksan HPP
148 Lower rotating labyrinth seal ring 2304437 ЛКПД.5.333 Baksan HPP
149 Two-part shaft facing 2302413 ЛКПД.5.334 Baksan HPP
150 Shear finger 2309660  ЛКПД.8.327 Baksan HPP
151 Insert 53-380-16 ЛКПД.5.448 Baksan HPP
152 Thrust insert 8БС.263.188 Zhiguli HPP

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